Cognex Corporation is the world’s leading provider of vision systems, vision software, vision sensors and surface inspection systems used in manufacturing automation. Cognex is also a leader in industrial ID readers. Cognex vision helps improve quality, eliminate production errors, lower manufacturing costs and exceed consumer expectations for high quality products at an affordable price.
SurfaceFX Feature Extract Technologies
SurfaceFX Feature Extract technology is an exciting new Vision product which can highlight the smallest surface features to create contrast and allow our industry leading Vision tools to reliably inspect a part.
In-Sight 2000 Vision Sensors
The In-Sight 2000 Series includes an integrated, high-performance image formation system consisting of field interchangeable lenses and a patent-pending LED ring light that produces even, diffuse illumination across the entire image and eliminates the need for costly external lighting. Lenses and a variety of colored lights can be easily swapped out as needed to meet application requirements.
The New In-Sight 2000 Color offers the ability to inspect applications requiring presence/absence verification of colors on parts, assemblies, kits and product packaging.
Together with the In-Sight Explorer EasyBuilder® interface, which provides a fast, step-by-step application setup, the In-Sight 2000 series allows even novice users to achieve extremely reliable inspection performance in nearly any production environment. In-Sight 2000 series vision sensors can also be configured for in-line and right-angle mounting installation.
- Affordable vision sensor powered by In-Sight Explorer software and EasyBuilder
- Simple for both new and existing users to address automated inspection requirements
- Proven, reliable Cognex In-Sight vision tools
- Single In-Sight set-up software for basic and advanced vision solutions
- Field changeable integrated optics and light
- Compact, modular design
Cognex In-Sight® vision systems are unmatched in their ability to inspect, identify and guide parts. These self-contained, industrial grade vision systems combine a library of advanced vision tools with high-speed image acquisition and processing. Best of all, configuring and deploying an In-Sight vision system has never been easier.
The In-Sight 7000 series vision system represents a breakthrough in flexibility, performance and ease of integration. This powerful vision system performs fast accurate inspections while its compact footprint easily fits into space-constrained production lines. The unique, modular design is highly field-customizable to your application requirements.
- Field-interchangeable lighting and optics provides users ultimate flexibility to customize the system for their application.
- Full suite of powerful Cognex algorithms and vision tools help you solve applications easily and reliably.
- Intuitive EasyBuilder interface allows both novice and experienced users to setup and monitor vision applications.
- In-Sight spreadsheet provide ultimate control through direct access to vision tools and communications options.
Small, tough and very smart
The In-Sight® 7000 series represents a true revolution in machine vision and features powerful vision tools, faster image capture, the capability to power and control a range of external lighting and enough input/output capacity for virtually any inspection scenario—all in a compact, industrial IP67 package that makes the system ideal for more applications than ever before.
- Smarter Tools
- Faster Image Capture
- Lighting Power and Control
- Expanded Input/Output Capacity
In-Sight VC200 Multi Smart Camera Vision System
The In-Sight® VC200 multi smart camera vision system brings the proven reliability of standalone In-Sight vision systems to multi camera vision applications. You can easily attach up to four In-Sight smart cameras to a controller for multi-view inspections in your manufacturing environment. For the first time, you can leverage the power of distributed computing with multiple smart cameras for high-performance applications.
While traditional multi-camera systems slow down with each additional camera, the processing power of the In-Sight VC200 vision system actually increases with each smart camera added. This incremental power is possible because each smart camera contains its own processor—this allows you to run In-Sight vision tools, such as PatMax Redline, independently on each camera with no reduction in speed of the overall application regardless of how many cameras are attached.The In-Sight VC200 uses a flexible workflow diagram to control image acquisition, vision logic, decision making, and factory communication. The In-Sight spreadsheet is used to configure the smart cameras for vision inspection.
The unprecedented vision power and extreme ruggedness of the best-selling In-Sight 5000 Series is helping thousands of manufacturers around the world improve productivity, ensure product quality and lower manufacturing costs.
In-Sight 5000 models to choose from:
- Line Scan
- 5 Megapixel
- ID Reader
The In-Sight 5705 series offers high performance with high resolution making it the fastest 5MP self contained vision system in the world. The In-Sight 5705 color follows making it the only standalone 5 MP color vision system in the world! Both systems support Gigabit Ethernet and the new blazing fast PatMax® Redline™ tool.
Faster image filters on an In-Sight 5705
Full image speed is significantly higher with the In-Sight 5705 Series- seven times faster running the closed filter and the edge magnitude filter than a two megapixel system. In practical terms, it’s over half a second faster. This dramatic speed increase reduces cycle times or allows more time for running more detailed inspections.
In-Sight 5705C: True 24-bit color processing
True Color Filtering and easy-to-use Color ID and Color Extraction tools make color inspections easier than ever. Setting up and performing color inspections using these tools requires simple selection of a color region and then color training.
There is no need to understand R-G-B values or other complicated machine vision concepts. The In-Sight 5705C offers color image filtering in addition to grayscale filtering and allows you to train multiple color models using the color library to identify which color the target part is.
Make it small. Make it smart. Make it easy. Make it colorful! Cognex has achieved all of this and more with the next-generation In-Sight® Micro vision system. In-Sight Micro packs an entire vision system into an amazingly small package measuring just 30mm x 30mm x 60mm—the size of a remote head camera.
World's smallest stand-alone 5MP vision system
The In-Sight Micro 8405 is an ultra-compact 5MP (megapixel) vision system that is a perfect option for integrating into small spaces. The small form factor features Power over Ethernet to minimize cabling and offers high speed communication with Gigabit Ethernet so the In-Sight 8405 truly goes where no vision system has gone before. This model offers a large field of view as well as high resolution and optimized vision tools to ensure no sacrifice in speed and performance.
The In-Sight® Explorer spreadsheet view provides a robust, flexible and efficient way to configure the vision tools and handle the data created from a vision application. Drag and drop vision tools and graphics palette along with menu-driven tool property sheets makes job configuration simpler.
Ease-of-use – Ease-of-use is built into the heart of In-Sight vision systems starting with easy to use but powerful vision tools.
Round Tripping – One can use the ease of EasyBuilder and power of the spreadsheet with the flexibility of round tripping back and forth.
The EasyBuilder® interface - walks you through the process of setting up your vision application, step by step.
In-Sight Laser Profiler
Verify product dimensions easily and reliably
The In-Sight™ laser profiler is a measurement system used to verify that a part’s dimensions meet specifications. The In-Sight laser profiler is configured using the In-Sight EasyBuilder user interface. This intuitive, easy-to-use software makes it simple for manufacturing and quality engineers to develop, deploy and support high accuracy measurements on the factory floor.
- Accurately acquire profiles
- Easily extract features and construct reference points
- Perform correct and repeatable measurements
The In-Sight laser profiler generates an accurate 2D profile of an object along a laser line. The 2D profile provides precise geometric information that can be sued to verify that an object is defect-free and meets specifications. The In-Sight laser profiler is easy to use and factory calibrated to ensure accurate and repeatable measurement results.
Cognex is the world leader of image-based ID readers and is the only company that can support all of your 1D barcode and 2D code reading requirements. Cognex DataMan® ID readers can read 1D code symbologies such as UPC, PDF and postal codes, 2D code symbologies such as Data Matrix and QR, or a mix of barcode and 2D codes simultaneously.
The DataMan 150/260 readers are fully configurable to meet the demand of ID applications today. The DataMan 150 can be configured as a RS-232 or USB device, while the DataMan 260 is an Ethernet based reader. Each can be configured as a straight through or right angle device, and have various lighting and lensing options, including band pass and polarization filters.
The DataMan 150/260 readers feature Cognex’s best-in-class algorithms, 2DMax with PowerGrid™ and 1DMax with HotBars II™. The DataMan 150/260 readers will be available in various models giving them the ability to handle the broad range of codes found in the field today, from printed labels to hard to read DPM marks.
The DataMan 150/260 readers are configurable to meet a wide variety of applications, including field configurable lensing and lighting options, and configuration as a straight or right-angle device, reducing the overall footprint of the reader.
The DataMan 360 series of readers was developed to handle the most difficult-to-read DPM (Direct Part Mark) codes as well as challenging 1-D linear barcodes and 2-D Data Matrix codes and for indexed or high-speed lines.
Unmatched read rate performance
Decode the most challenging 1-D and 2-D barcodes with enhanced 1DMax+™ and 2DMax+™ code-reading algorithms
2DMax+™ algorithm reads DPM codes no matter the mark type or surface
1DMax+ with Hotbars™ technology provides higher read rates of damaged
1-D linear barcodes at a faster pace than ever before
Flexible lighting and optics
Controllable, field interchangeable lighting modules allow you to create the best possible lighting for your part, ensuring the highest read rates of DPM codes
Flexible lens options—C-Mount lens, S-Mount or a variable focus liquid lens to provide maximum depth of field flexibility
Ease of deployment
Intelligent tuning automatically adjusts the settings of the integrated lighting to find the optimal light setup for the part
Cognex Connect™ communications suite supports industrial protocols
High Speed 1-D/2-D Handheld Barcode Reader
DataMan 8050 barcode readers bring Cognex’s patented algorithms to a new, lightweight industrial handheld platform. DataMan 8050 reads 1-D and 2-D barcodes with incredible speed every time even if it’s damaged, smudged, scuffed or poorly marked. And, at an economical price point.
Modular Design Easily Adapts to Meet Your Needs
With field interchangeable communications modules, one reader can be configured to meet specific communication needs. Available with both corded and wireless modules.
Rugged Industrial Design
The DataMan 8050 barcode reader is constructed to handle the harshest environments. Other industrial features include: lanyard hook for easy retractor mounting, bright centralized aimer for clear targeting, loud beeper and indicator lights provide operator feedback.
1DMax+ with HOTBARS enables the DataMan 8050 to decode the most challenging 1-D barcodes quickly and easily, at more angles and in any orientation.
Class-leading 2-D algorithms read many 2-D symbologies including: DataMatrix, QR, PDF417, MaxiCode and Aztec.
DataMan® 8600 series image-based ID readers provide the world’s most advanced barcode reading technology for decoding DPM, 2-D and 1-D codes of varying sizes, quality and marking or printing methods. These handheld DPM barcode readers are designed for the harshest factory floor environments.
Equipped with an advanced imaging system and patented flexible lighting technology, the DataMan 8600 series of barcode readers decode the most challenging Direct Part Mark (DPM) barcodes on the widest variety of surfaces. And, the modular communication design supports Ethernet with Industrial Protocols as well as corded and wireless modules to ensure the DataMan 8600 series of readers are ready to meet your application communication requirements.Cognex’s most powerful algorithms, 2DMax+ ™ and 1DMax+™ with Hotbars,™ enable the DataMan 8600 series image-based readers to decode the most challenging DPM barcodes in the most demanding industrial conditions.
DataMan 8600V Series Verifiers deliver a portable and compliant handheld verifier with superior ease of use and cost effectiveness. This enables manufacturers to perform verification on the factory floor, rather than at a remote or fixed verification station.
The DataMan 8600V is both a calibrated AIM-DPM verifier and a handheld barcode reader in one device. The 8600V is available in corded USB, RS-232 or Ethernet versions, and comes with a snap on 8600 Stand-Off accessory that allows the verifier to maintain a fixed distance and controlled 30 degree angle lighting relative to the Data Matrix code.
Calibration of the 8600V simply involves imaging the supplied calibration card and utilizing the easy to use DataMan Setup Tool Software. Code Quality Metrics can be viewed within the DataMan SW and can also be sent out in a PDF report for storage.
The DataMan 8600V features the same modular communication design of the entire DataMan 8000 series and is available with field-exchangeable corded communication modules.
DataMan Verifiers ensure Data Matrix Code quality and contract compliance. In addition to breakthrough code reading, there are DataMan® products for every step of the direct part marking (DPM) process, including quality verification, and data validation.
Easy-to-use and reliable DataMan products enable quality control solutions for applications that require the highest read rates for 2D Data Matrix codes—critical to product traceability.
VisionView® is ideal for monitoring and controlling In-Sight® vision systems and DataMan® 200 industrial ID systems on the factory floor, and allows operator controls specific to the application.
VisionView 900 Operator Interface Panel
The VisionView 900 is a powerful, low-cost operator interface panel that provides password-protected user control to adjust vision tool parameters and regions of interest without requiring a PC on your factory floor. Nine-inch touch screen gives total control during run-time operation. The LAN port allows you to connect a PC for setup or use with an external switch to connect up to nine systems. Two USB ports facilitate your ability to save failed images for further analysis without interrupting your throughput.
Monitor and control the vision application with a licensed version of the VisionView software that can run on your PC.
The VisionView PC software has all of the VisionView features while providing the flexibility of using your own choice of PC and monitor.
Your vision application may also be monitored and controlled by the VisionView interface by connecting larger size VGA monitors via the VisionView VGA adapter.
VisionView VGA provides the flexibility by allowing “control room” viewing of images and results without being limited by the size of the display. The VisionView VGA adapter supports VGA displays of different resolutions, as well as touch screen displays.